Projects

Cost-effective, deployable photonic sensor system


1 Oct 2021 - 30 Sep 2023
Macquarie University
$1,199,433 (Cash + In kind)
Asset Management

Status

Complete

Partners

  • Sydney Water
  • Melbourne Water
  • Macquarie University
  • La Trobe University
  • University of Technology Sydney

Publications

Videos

Summary

  • Current technology for inspecting and monitoring sewer pipe conditions is expensive and doesn’t last long.
  • Researchers developed new photonic sensors that can survive in acidic sewers and give concrete asset owners powerful insights into pipe conditions.
  • Photonic technology can contribute to strategic maintenance systems that help save asset owners and the public millions of dollars every year.

The industry problem

Every year in Australia, concrete corrosion costs the wastewater industry and the wider community about $982 million—about $60 for every adult Australian (corrosion.com.au).

Typically, wastewater utilities have used manual inspections to perform the pipe monitoring needed to conduct repairs and maintenance.

This led Sydney Water and Melbourne Water to partner up with Macquarie University on previous projects to develop photonic sensors made of optical fibres, which can detect the signs of corrosion and survive the harsh conditions of sewer pipes.

They developed sensors for humidity and temperature, but needed to do more work to produce a complete photonic sensor system.

The solution

In this project, researchers from Macquarie University built upon their previous work with industry partners Sydney Water and Melbourne Water to develop photonic sensors for detecting sewer pipe corrosion.

They developed a new photonic strain sensor that detects the physical onset of corrosion. This sensor was made of optical fibres and a smart coupon—a sacrificial concrete block that corrodes to measure acid corrosion rates.

Researchers developed this cost-effective sensor and its accessories so that it can be readily installed by trained technicians.

Researchers also conducted the first-ever field test in which corrosion rates were measured in a wastewater environment.

The impact

Photonic sensors offer a more cost-effective and longer lasting solution compared with equivalent electronic monitoring technologies.

They also provide accurate advanced data which can be used to better assess conditions of pipes for targeted repairs and maintenance and help predict future maintenance needs for more strategic asset management.

Photonic sensing will reduce the need for manual pipe inspections which protects worker health and safety.

Altogether, these benefits have the potential to reduce huge costs to asset owners and the public.

What’s next

The photonic sensor system will be further developed in another SmartCrete CRC project: Digital Twin Model Based on Physico-Chemical and Biosensors to Estimate End-of-Service Life of Sewers.

This subsequent project will deploy the photonic sensors developed in this project at multiple Sydney Water sites to gather data to develop a predictive end-of-service life model.

The subsequent project will also develop advanced machine learning techniques to analyse both historical and current real-time data and turn it into a tool for asset owners to better manage their concrete infrastructure.


Testimonial

“This project with SmartCrete has allowed us to work directly and closely with industry partners to continue developing technology for their needs. It has allowed us to develop a tangible product with a clear path to commercialisation.”


Dr Martin Ams, Project Lead, Macquarie University