Projects

Innovative and Economical Photonics Sensor Interrogation for Wastewater Pipelines


1 Oct 2021 - 30 Sep 2022
Macquarie University
$426,314.00 (Cash + In kind)
Asset Management

Summary

  • Concrete sewer pipes are affected by acid attack corrosion, costing asset owners and the public millions.
  • Photonic sensors can detect signs of corrosion and survive in sewer pipes, but the interrogators used to collect their data are expensive.
  • Researchers developed an economical and energy efficient interrogator that was 10x cheaper than commercial offerings.

The industry problem

Concrete wastewater pipes contain microorganisms that convert hydrogen sulphide gas into sulphuric acid which attacks pipe walls.

This concrete corrosion causes millions of dollars of damage to sewer pipes across Australia and around the world each year.

Until recently, such corrosion damage has been monitored by sending workers into pipes and using electronic CCTV equipment.

Previous research collaborations between Macquarie University, Sydney Water and Melbourne Water have developed photonic sensors made from optical fibres which detect signs of corrosion and last much longer than equivalent electrical sensors.

While these photonic sensors offer a much better solution for monitoring pipe conditions, they are not yet scalable because the devices used to gather data from the sensors—the interrogators—are expensive.

The solution

In this project, researchers at Macquarie University developed a new economical photonic sensor interrogator to go towards a complete photonic sensing platform with cloud-based internet of things capabilities.

The interrogator gathered data from various types of photonic sensors on corrosion predictors such as temperature and humidity.

The battery operated and energy efficient interrogator was tested in realistic field conditions at an outdoor Macquarie University site.

The interrogator collected real time sensor data that was accessed remotely.

It maintained accurate monitoring comparable to a commercial device over the 2 months of field-testing.

The impact

With its ability to transmit sensor data remotely, this technology allows asset owners to monitor pipes in hard to access and remote locations.

While the previous interrogator used for photonic sensing cost up to $60,000, the new interrogator developed in this project costs less than $6,000, providing a cost-effective solution that allows the scaling of photonic monitoring systems for sewer pipes.

If operationalised as part of a photonic sensing platform, the interrogator will help asset managers get much more detailed information about pipe conditions that can be used to perform targeted repairs and develop strategic maintenance plans. Sensor data can go towards advanced technologies such as machine learning and digital twins that provide predictive insights.

Over the long term, photonic sensing platforms have the potential to extend the life of existing infrastructure, reducing costs for infrastructure asset owners and the public.

What’s next

Sydney Water and Melbourne Water will be able to further refine the photonic sensing platform and perform more field testing.

To operationalise the system, they will consider developing other aspects of this platform such as the technology for analysing and managing the data.

Researchers will continue to develop similar photonic sensing platforms for other asset management applications such as road pavements, concrete tunnels, marine walls and more.


Testimonial

“If the sensing technologies developed in this project are deployed and taken up by industry as a whole, we can make a massive difference to the cost savings and public safety by maintaining these concrete assets for longer than they’re meant to last.”


Dr Martin Ams, Project Lead, Macquarie University